Magnetic rotary encoders determine angular position using magnetic field sensor technology. A permanent magnet fixed to the encoder’s shaft creates a magnetic field that is sampled by a sensor that generates a unique absolute position reading.
Signal Processing is the Key to High Performance
The technological leap that pushes POSITAL’s IXARC magnetic encoders to the performance level of optical systems is based on a new generation of sensor systems. The combination of a custom Hall-effect sensor and complex signal processing algorithms running on a powerful 32 bit microprocessor results in a considerably improved resolution and accuracy, along with latency times of only a few microseconds. POSITAL has also implemented an incremental interface and can now offer a complete range of encoder solutions.
Multiturn Measurement Technology
The Hall-Effect based sensor system is the singleturn stage of the absolute encoders. However, it does not enable the encoder to count revolutions if the external power supply is disconnected. POSITAL solves this problem by means of an energy harvesting system based on the WiegandEffect which requires no batteries or gears. Using batteries brings about a lot of disadvantages, since they have a limited lifespan, a considerable weight, and contain harmful substances. Gear units bring weaknesses of their own being large, complex, costly and vulnerable to shock and vibration. Regardless of the rotational speed, even at nearzero, the energy harvesting system generates short, powerful voltage pulses which supply sufficient power to the counting electronics in absolute encoders.Thus, the revolution counter is independent of any external power supply. This principle, which has proven itself since 2005, enables maintenance-free reliable measurement of absolute positions even in demanding environments for years to come.
Advantages of Magnetic Encoders
Robust and durable
Mechanically simple and economical − no battery, no gear